Micro 9000 Velvet Loom Machine

Definition:

The Micro 9000 Velvet Loom Machine is a specialized weaving apparatus designed to produce high-quality velvet, a fabric renowned for its plush, raised pile surface. This machine integrates warp (lengthwise) and weft (crosswise) yarns with additional pile yarns to create velvet’s signature texture, often used in garments, upholstery, and decorative textiles. Known for its robust construction and precision, it caters to producers seeking fine finishes and consistent pile quality in velvet fabrics.

How a Micro 9000 Velvet Loom Machine Works:

This loom employs an under-pick weaving system, where two fabric layers are woven face-to-face using a double-cloth technique. Pile yarns are interlaced between these layers and subsequently cut—typically by an automated blade—to form two separate velvet pieces. Powered by a motor (e.g., 0.8–1 kW, 960 rpm), it operates at crank shaft speeds of 160–190 rpm. Features like dobby shedding (with 10–16 heald frames) and adjustable reeds (56–75 inches reed space) control warp spacing (ends per inch, EPI) and weft insertion, ensuring precise pile height and weave density (picks per inch, PPI).

Role in Velvet Manufacturing:

In velvet production, the Micro 9000 Velvet Loom Machine is valued for weaving micro velvet—a fine, lightweight variant—ideal for applications like silk georgette, polyester, or nylon-based fabrics. Its reed space options (130–180 cm, or 56–75 inches) allow for versatile fabric widths, suitable for everything from delicate scarves to durable furniture covers. The machine’s design emphasizes neatness and top-notch finishing, leveraging advanced technology to produce velvets with a smooth pile and stable base weave, enhancing both aesthetic appeal and functionality.

Factors Influencing Micro 9000 Velvet Loom Machine Performance:

Performance depends on motor power, yarn type, and mechanical setup. A single 1 kW motor with triangle belt transmission ensures steady operation, while yarn thickness (e.g., low denier for finer piles) affects texture. The dobby shedding mechanism supports geometric patterns, though it’s less complex than Jacquard looms for intricate designs. Warp and pile yarn beams, installed at the front and back, maintain tension—crucial for uniform pile—while brass components and cast iron construction (weighing around 18 tons) enhance durability. Regular maintenance, like lubrication, sustains its longevity.

Micro 9000 Velvet Loom Machine and Quality:

This machine excels in producing velvet with superior finishing, thanks to its robust build and precise controls. It ensures consistent pile height and weave integrity, measurable by tensile strength or abrasion resistance (e.g., Martindale cycles), making it suitable for high-quality upholstery or apparel. Its under-pick system and warp-protecting reed sliding motion minimize yarn stress, delivering a plush, even pile—ideal for micro velvet’s fine texture—though it may lack the speed of air-jet looms (up to 700 ppm).

Comparing Micro 9000 Velvet Loom Machine to Other Metrics:

Unlike semi-automatic looms with manual overrides, the Micro 9000 leans toward automation for efficiency, though not fully digital like high-speed rapier looms. Its 180 cm maximum width surpasses narrow handlooms but trails industrial giants (3+ meters). Compared to knit pile methods, it retains woven velvet’s firmness, not stretch, aligning with traditional velvet qualities.

Practical Use in Velvet:

This loom suits producers crafting micro velvet for garments or décor, offering flexibility via adjustable settings and reliable output for batch production.

Conclusion:

The Micro 9000 Velvet Loom Machine is a steadfast ally in velvet’s craft, weaving micro-fine plushness with mechanical precision. It’s a tool that marries durability with finesse, producing fabrics where pile meets perfection. Beyond machinery, it’s a cornerstone of velvet production, ensuring every roll carries a plush consistency that elevates textiles into realms of subtle luxury and lasting quality.