Reed Count

Definition:

Reed Count refers to the number of spaces, or “dents,” per inch in the reed of a loom, a comb-like device that controls the spacing of warp threads during weaving. In velvet manufacturing at MTG Velvet, reed count is a critical factor in determining the tightness and density of the base weave, which supports the pile—the plush, raised surface that defines velvet. It directly influences the fabric’s structure and texture.

How Reed Count is Measured:

Reed count is expressed as the number of dents per inch (e.g., 20 dents/inch). Each dent can hold one or more warp yarns, depending on the desired density. For velvet, the reed separates and spaces the warp threads before the weft and pile yarns are woven in. At MTG Velvet, we select reed counts during loom setup to ensure the weave aligns with the fabric’s intended fineness and strength.

Role in Velvet Manufacturing:

At MTG Velvet, reed count shapes the foundation of our velvets. A high reed count—such as 30–40 dents per inch—packs warp threads closely, creating a tight, fine weave ideal for lightweight velvets used in apparel or delicate drapery, where a smooth base enhances the pile’s elegance. A lower reed count, like 15–20 dents per inch, spaces warp threads farther apart, suiting heavier velvets for upholstery with a sturdier structure and thicker pile.

Factors Influencing Reed Count:

Reed count depends on the loom’s reed design and yarn properties. Finer yarns (measured in denier or Tex) can fit multiple strands per dent or use a higher count for density, while thicker yarns require fewer dents to avoid overcrowding. The desired ends per inch (EPI) also guides reed selection—more dents accommodate higher EPI. At MTG Velvet, we calibrate reed count to balance the base weave with the pile’s plushness, ensuring a cohesive fabric.

Reed Count and Quality:

A higher reed count often yields a denser, smoother weave, enhancing the pile’s uniformity—key for MTG Velvet’s luxury fabrics. However, quality hinges on purpose; a lower count might suit a robust, plush velvet for furniture, prioritizing durability over fineness. Reed count’s precision in spacing warp threads ensures the weave supports the pile effectively, a standard we uphold in every velvet we produce.

Comparing Reed Count to Other Metrics:

Reed count relates to warp count (EPI) but focuses on the loom’s setup rather than the final thread count. Unlike GSM, which measures total weight, or pile height, which gauges the plush layer, reed count targets the base weave’s tightness. For velvet, this control over warp spacing is vital, guiding MTG Velvet’s creation of fabrics with consistent texture and strength.

Practical Use at MTG Velvet:

While not typically listed in product descriptions, reed count underpins our fabric quality. A high-reed-count velvet might be praised for its sleek refinement, while a lower-count option could highlight rugged plushness. Understanding reed count reveals the technical artistry behind MTG Velvet’s offerings, from airy sophistication to hearty luxury.

Conclusion:

Reed Count is the quiet maestro of velvet’s weave, orchestrating warp threads into a perfect foundation. At MTG Velvet, it’s a deliberate craft that dictates tightness and texture, ensuring our fabrics blend strength with softness. Beyond a number, reed count is the precision that threads our velvets with quality, supporting the pile that makes every piece a luxurious masterpiece.