Weft Count

Definition:

Weft Count refers to the number of weft yarns—crosswise threads—present in a specific area of fabric, typically measured per inch or centimeter. In velvet manufacturing at MTG Velvet, weft count contributes to the softness and structure of the base weave, which supports the pile—the plush, raised surface that defines velvet. Paired with warp count, it determines the fabric’s density, influencing its texture and luxurious feel.

How Weft Count is Measured:

Weft count is calculated by counting the number of weft yarns, often called “picks per inch” (PPI), within a one-inch section, using a magnifying tool like a pick glass for precision. In velvet, these horizontal threads interlace with the warp, forming the base fabric and aiding the pile’s attachment. At MTG Velvet, we carefully monitor weft count during weaving to ensure it enhances the fabric’s softness and supports the pile’s lushness.

Role in Velvet Manufacturing:

At MTG Velvet, weft count plays a pivotal role in defining velvet’s character. A high weft count—such as 80–120 yarns per inch—creates a tightly woven base, ideal for lightweight velvets in apparel or curtains, where a smooth, soft texture and fine pile are essential. A lower weft count, like 40–70, suits heavier velvets for upholstery, providing a sturdier foundation for a thicker, more robust pile. The weft’s density directly affects the fabric’s pliability and plushness.

Factors Influencing Weft Count:

Weft count varies with yarn thickness (measured in denier or Tex) and weaving technique. Finer yarns allow a higher count, increasing density, while thicker yarns reduce it. Loom settings, including the speed and tension of the weft insertion, also shape the count. At MTG Velvet, we adjust these factors to align weft count with the fabric’s purpose, ensuring the base weave enhances the pile’s velvety softness.

Weft Count and Quality:

A higher weft count often yields a softer, more refined base, enhancing the pile’s evenness—perfect for MTG Velvet’s luxury fabrics. Yet, quality depends on use; a lower count might better suit a plush, durable velvet for furniture, balancing strength with comfort. Combined with warp count, weft count shapes the weave’s texture, a harmony we refine at MTG Velvet to elevate every piece.

Comparing Weft Count to Other Metrics:

Weft count forms half of thread count (warp plus weft per square inch), focusing on horizontal density. Unlike GSM, which measures total weight including the pile, or yarn count, which assesses yarn fineness, weft count highlights the base’s crosswise contribution. For velvet, this focus on softness and pile support sets it apart, guiding MTG Velvet’s pursuit of tactile excellence.

Practical Use at MTG Velvet:

Though not always spotlighted in product specs, weft count informs our fabric’s appeal. A high-weft-count velvet might be praised for its silky finesse, while a lower-count option could emphasize rugged plushness. Understanding weft count helps customers value the artistry behind MTG Velvet’s offerings, from delicate elegance to sturdy luxury.

Conclusion:

Weft Count is the gentle pulse of velvet’s softness, threading texture and support into every fabric. At MTG Velvet, it’s a crafted choice that enriches our velvets, ensuring they caress as much as they endure. Beyond a number, weft count is the weave of our dedication, cradling the pile that makes our velvet a touchstone of quality and comfort.